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| General Characteristics | Standards | Units | Pure PTFE |
| POWDER | |||
| Bulk density | D-1457 | g/1 | 700 ± 100 |
| Compression ratio | ------ | ------ | 2.5 – 3 |
| Particle size | D-1457 | ------ | ~ 400 |
| Pourability | D-1895 | s | 30 – 50 |
| Moulding pressure | ------ | kg/cm 2 , Psi , MPa | 250 – 350 , 3500 - 5000 , 25 - 35 |
| SINTERED PARTS | |||
| Specific gravity | D-1457 | ------ | 2.14 – 2.16 |
| Shrinkage | D-1457 | % | -3.5/-4.5 |
| Tensile strength | D-1457 | kg/cm , Psi , MPa | 250 – 310 , 3500 – 4400 , 25 – 30 |
| Elongation | D-1457 | % | 280 – 380 |
| Thermal stability | D-1457 | ------ | 10 |
| Dielectric strength | D-1457 , 0.1 mm | kv/mm , v/mil | ~ 32 , ~ 800 |
| Harness | D-2240 | Shore D | 55 – 58 |
| Water absorption | 0% | ||
| Compounds, properties and Application A = properties B = Examples of Application |
|||
| Carbon | A - Good Thermal Conductivity | ||
| B - Dynamic applications at high Speed | |||
| Graphite | A - Good resistance to Wear, improved thermal Conductivity | ||
| B - Creeping bearings at high speed contact with medium hardness | |||
| Glass | A - High resistance to wear, improved under load and permanent deformation | ||
| B - Bearings with high resistance to wear, Valve seats | |||
| MOS2 | A - Low static coefficient of friction | ||
| B - Creeping slides used at high stresses | |||
| Bronze | A - High resistance to compression, High thermal conductivity | ||
| B - Support Slides for heavy loads | |||
| Alumina Al | A - Improved under load and permanent deformation Good dielectric properties | ||
| B - Electrical applications | |||
| PROPERTIES | TEST METHOD | UNIT | 610 | 210 | 220 |
|---|---|---|---|---|---|
| General Molding | Free Flow | ||||
| Bulk Density | ASTM D 4894 | g/L | 500 | 700 | 800 |
| Avg. Particle Size(d50) | ASTM D 4894 | µm | 180 | 500 | 600 |
| Mold Shrinkage (Max.) | ASTM D 4894 | % | 3 | 3 | 3 |
| Powder Flow (Min.) | Modified ASTM D 1895 | g/min | - | 500 | 600 |
| Std. Specific Gravity | ASTM D 4894 | - | 2.14-2.17 | 2.14-2.17 | 2.14-2.17 |
| Melting Point Initial | ASTM D 4894 | °C | 342 | 342 | 342 |
| Melting Point Second | ASTM D 4894 | °C | 327 | 327 | 327 |
| Tensile Strength (Min.) | ASTM D 4894 | MPa | 25 | 25 | 25 |
| Elongation (Min.) | ASTM D 4894 | % | 250 | 270 | 250 |
| S. No | GRADES PROPERTIES | Units | 25CA | 35CA | 15CA | 15GL | 25GL | 40GL | 40BR | 60BR | 55BR05m | 15GL5M |
5GL5M |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | FILLTER CONTENT | % | 25 % | 35 % | 15 % | 15 % | 25 % | 40 % | 40 % | 60 % | 55 %
BFT 5 %moly |
15 %GFT 5 %moly |
5 %GFT 5 %moly |
| 2 | SPECIFIC GRAVITY | g/cm3 | 2.04 | 2.000 | 2.10 | 2.19 | 2.23 | 2.25 | 3.070 | 3.940 | 3.66 | 2.24 | 2.21 |
| 3 | TENSILE STRENGTH | Mpa | 18.0 | 11.0 | 20.0 | 25.0 | 20.0 | 14.0 | 26.0 | 19.0 | 11.0 | 24.0 | 26.0 |
| 4 | ELONGATION | % | 141 | 30 | 220 | 290 | 250 | 200 | 270 | 275 | 50 | 270 | 250 |
| 5 | HARDNESS | Shore “D” | 68 | 66-67 | 64-65 | 60 | 63 | 64 | 67-68 | 66-67 | 65-67 | 62-63 | 58-59 |
| Recommended Process Conditions | |||||||||||||
| 1 | MOLDING PRESSURE | Mpa | 70 | 70 | 50 | 40 | 50 | 65 | 45 | 45 | 45 | 45 | 35 |
| 2 | SINTERING TEMP. | Deg C | 365 | 365 | 365 | 365 | 365 | 365 | 365 | 365 | 365 | 365 | 365 |