J. V. Corporation
Left Right

Advantage of PTFE

Heat
PTFE retains its properties after exposure to temperatures beyond the limit of almost all other thermoplastics and elastomers. Depending on the end use requirements, PTFE is rated for continuous service at temperatures as high as 500 F. It can also sustain short exposure at higher temperature.
Flame resistance
PTFE offers extraordinary resistance to high temperature and flames because it has a very high melting point and auto ignition temperature, as well as exceptional thermal degradation thresholds. PTFE's flame propagation characteristics, such as rate of heat release and smoke generation is very low.
Friction and wear
PTFE has one of the lowest coefficients of friction of any solid material. Its abrasions resistance is adaptable to demanding environments by using inorganic fillers such as glass fiber, carbon or graphite.
Contamination
PTFE is chemically pure and inert. It contains no additives such as lubricants, stabilizers, plasticizers or antioxidants that can contaminate process fluids.
Adhesion/Release
PTFE has an extremely low surface energy in the solid state. This provides an excellent anti-stick, non-wetting contact surface. Conversely, when these resins are in a molten form, they become low surface-tension liquids, ideal for hot melt adhesives.
Low temperature service
PTFE retains its excellent properties even at cryogenic temperatures. PTFE's impact resistance at these temperatures exceeds that of most other polymers.
Service life
PTFE exhibits excellent retention of properties after a long period of time, even at elevated temperatures and in the presence of oils, solvents, UV light, oxidizing agents and other environmental agents.
Light stability
PTFE has one of the lowest refractive indexes. It does not change its visual appearance after exposure to ultraviolet or infrared light.
Dielectrics
PTFE has remarkable dielectric strength, low dielectric constant, low loss factors and high specific resistance. PTFE surpasses most material in its level and stability of dielectric properties over a wide range of environmental conditions.
Biodegradation
PTFE is inert to microbiological and enzymic attack because the pure polymer does not provide any nourishment or porosity for these growths.
Atmospheric aging
PTFE is not affected by ultraviolet and is resistant to oxidation, discoloration, and embitterment.
Humidity
PTFE is completely resistant to hydrolysis. PTFE is a good barrier for water permeation. Its typical properties and dimensional stability remain unchanged even after long periods of time in water.
General Characteristics 100% Pure Ptfe
Granular Powder
General Characteristics Standards Units Pure PTFE
POWDER
Bulk density D-1457 g/1 700 ± 100
Compression ratio ------ ------ 2.5 – 3
Particle size D-1457 ------ ~ 400
Pourability D-1895 s 30 – 50
Moulding pressure ------ kg/cm 2 , Psi , MPa 250 – 350 , 3500 - 5000 , 25 - 35
SINTERED PARTS
Specific gravity D-1457 ------ 2.14 – 2.16
Shrinkage D-1457 % -3.5/-4.5
Tensile strength D-1457 kg/cm , Psi , MPa 250 – 310 , 3500 – 4400 , 25 – 30
Elongation D-1457 % 280 – 380
Thermal stability D-1457 ------ 10
Dielectric strength D-1457 , 0.1 mm kv/mm , v/mil ~ 32 , ~ 800
Harness D-2240 Shore D 55 – 58
Water absorption      0%
Granular Powder
Compounds, properties and Application
A = properties
B = Examples of Application

Carbon A - Good Thermal Conductivity
  B - Dynamic applications at high Speed
Graphite A - Good resistance to Wear, improved thermal Conductivity
  B - Creeping bearings at high speed contact with medium hardness
Glass A - High resistance to wear, improved under load and permanent deformation
  B - Bearings with high resistance to wear, Valve seats
MOS2 A - Low static coefficient of friction
  B - Creeping slides used at high stresses
Bronze A - High resistance to compression, High thermal conductivity
  B - Support Slides for heavy loads
Alumina Al A - Improved under load and permanent deformation Good dielectric properties
  B - Electrical applications
GENERAL PROPERTIES 100% PURE PTFE
PROPERTIES TEST METHOD UNIT 610 210 220
General Molding Free Flow
Bulk Density ASTM D 4894 g/L 500 700 800
Avg. Particle Size(d50) ASTM D 4894 µm 180 500 600
Mold Shrinkage (Max.) ASTM D 4894 % 3 3 3
Powder Flow (Min.) Modified ASTM D 1895 g/min - 500 600
Std. Specific Gravity ASTM D 4894 - 2.14-2.17 2.14-2.17 2.14-2.17
Melting Point Initial ASTM D 4894 °C 342 342 342
Melting Point Second ASTM D 4894 °C 327 327 327
Tensile Strength (Min.) ASTM D 4894 MPa 25 25 25
Elongation (Min.) ASTM D 4894 % 250 270 250
GENERAL FILLER GRADES OF PTFE

S. No GRADES PROPERTIES Units 25CA 35CA 15CA 15GL 25GL 40GL 40BR 60BR 55BR05m 15GL5M

5GL5M
1 FILLTER CONTENT % 25 % 35 % 15 % 15 % 25 % 40 % 40 % 60 % 55 % BFT
5 %moly
15 %GFT
5 %moly
5 %GFT
5 %moly
2 SPECIFIC GRAVITY g/cm3 2.04 2.000 2.10 2.19 2.23 2.25 3.070 3.940 3.66 2.24 2.21
3 TENSILE STRENGTH Mpa 18.0 11.0 20.0 25.0 20.0 14.0 26.0 19.0 11.0 24.0 26.0
4 ELONGATION % 141 30 220 290 250 200 270 275 50 270 250
5 HARDNESS Shore “D” 68 66-67 64-65 60 63 64 67-68 66-67 65-67 62-63 58-59
Recommended Process Conditions
1 MOLDING PRESSURE Mpa 70 70 50 40 50 65 45 45 45 45 35
2 SINTERING TEMP. Deg C 365 365 365 365 365 365 365 365 365 365 365
MISCELLANEOUS GRADES
&